h2 style=text-align: left;Automation of logistic processes at meat processing plant Atyashevsky with SAP based solutionsimg class=alignright size-full wp-image-2876 src=http://tls-russia.ru/wp-content/uploads/2015/07/SAP_2011_logo.svg_-e1444297810815.png alt=SAP EWM width=120 height=61 /img class=alignright wp-image-3869 src=http://tls-russia.ru/wp-content/uploads/2016/04/atyashevo-logo.jpg alt=atyashevo-logo width=101 height=70 //h2
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p style=text-align: left;strongspan style=font-size: 14pt;Statement of the problem and requirements to WMSimg class= wp-image-4466 alignright src=http://tls-russia.ru/wp-content/uploads/2016/07/f_c2RlbGFub3VuYXMucnUvdXBsb2Fkcy80LzUvNDU0MTQzMTY3NzM1OF9vcmlnLmpwZWc_X19pZD02MjA5NA.jpeg alt=f_c2RlbGFub3VuYXMucnUvdXBsb2Fkcy80LzUvNDU0MTQzMTY3NzM1OF9vcmlnLmpwZWc_X19pZD02MjA5NA== width=429 height=321 //span/strong/p
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liThe system must have addressed storage principle, including the using of gravitational racks/li
liThere should be implemented the possibility of production and execution of warehouse tasks in two parallel units: kg and boxes/li
liThe system should automatically receive and putaway processing units (EO) for customized strategies for different types of racks/li
liThe system should be easily administrated/li
liOnline monitoring of all processes. Required analytics. Warehouse resource management warehouse in real time/li
liSeamless integration of WMS wiith accounting systems (1C: Manufacturing, 1C: Trade, 1C: Accounting)/li
liPersonalization of warehouse processes/li
liThe scalability of the system in case of expanding of company’s business/li
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p style=margin-top: -4px;span style=font-size: 14pt;strongPRODUCT CATEGORIES/strong/span/p
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liCalibrated sausage products, which do not img class=alignright wp-image-3871 title=sklad src=http://tls-russia.ru/wp-content/uploads/2016/03/20151224_1315201.jpg alt=20151224_131520 width=640 height=360 /require additional packaging in boxes /li
liWeight production, measured both in kilograms and boxes (each box has a unique weight)/li
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pspan style=font-size: 14pt;strongQUANTITATIVE EVALUATION/strong /span/p
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liThe area of the warehouse class A – 4 200 sq.m./li
liTopology:br /- Racksbr /- Flow racksbr /SKU – about 150/li
liPicking lines during a working shift – not less than 15000/li
liWorking mode – non-stop/li
liTemperature mode – +2…+6 °C/li
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h4 style=text-align: left;strongspan style=font-size: 14pt;General processes/span/strong/h4
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liAcceptance of final goods (FG) from automated in-line and discrete product lines, and also from vacuum packaging shopimg class=alignright src=http://tls-russia.ru/wp-content/uploads/2016/03/atyashevo-processes.jpg alt=atyashevo-processes width=486 height=325 //li
liQuantitative and qualitative account of FG with tracking of production date, shelf life, production batches and attachment to the customer at the consignment level/li
liThe address storage of FG in compliance with the climatic conditions and the turnover /li
liTimely preparation and shipping of goods (box / pallet) to recipients /li
liDynamic replenishment of box-picking cells with necessary quantity of products for an order /li
liInternal movements, inventory, repackaging /li
liIntegrated weight control at the entrance and exit from the warehouse /li
liSupporting of warehouse turnover with required printed documentation /li
liSupport of warehouse processes with analytical reporting/li
liThroughout online monitoring of all warehouse movements/li
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h4 style=text-align: left;strongspan style=font-size: 14pt;Decision of TLS/span/strong/h4
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liDelivery and setup of SAP EWM 9.1 system based on EHP3 for SAP SCM 7.0./li
liMaximum use of the standard functionality of SAP EWM for all warehouse processes/li
liAdjustment of stock search strategies for orders on any rules of rotation and with respect to the residual shelf life/li
liBatch accounting and the use of party attributes when choosing stock into orders has been implemented/li
liRecommendations for optimization of warehouse topology and planning of orders for customers have been worked out/li
liFor the implementation of the requirements of accounting of weight goods the Catch Weight functional has been implemented (simultaneous consideration of two units: kg and boxes)/li
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liThe system logic of tasks creation with respect to access, the logic of the screen for the simultaneous consideration of the weight and number of boxes collected in an order have been improved/li
liStep by step management of warehouse operations and picking cycles has been implemented/li
liOn the basis of closing the EO tool, the Weight Control RF-transaction has been developed. Pallet passport printing occurs automatically when a pallet passes weight control/li
liRules of placing orders onto a pallet have been adjusted using standard tool rules for creating of warehouse orders/li
liThe system automatically allocates warehouse tasks between employees with respect to their roles and tracks the types of tasks, cells and accessibility that correspond with this role/li
liWarehouse Monitor tool that allows online analysis of warehouse tasks fulfilment has been used/li
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pIn the first phase of the project the automation of warehouse processes for acceptance of calibrated and weight-production, placing it on a rack storage areas of various types, distribution and shipment for client orders has been implemented. Besides, processes of inventory, weight control, processing of returns to manufacture, rejection and internal auxiliary movements have been realized./p
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h5strongFOLLOWING POSITIVE RESULTS HAVE BEEN ACHIEVED:/strong img class=alignright wp-image-3801 src=http://tls-russia.ru/wp-content/uploads/2016/03/sklad1lrg.jpg alt=atyashevo-rezultat width=390 height=260 //h5
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liThe percentage of errors in quantity of products at orders picking has been reduced/li
liFlexibility and transparency in organization and management of intra-movement of stocks have been increased/li
liSpeed and accuracy of picking and the accuracy of inventory reporting on warehouse stock have been significantly improved/li
liAccuracy of production planning and shipments to customers have been increased/li
liWorking of resources in the warehouse has been optimized by implementing of tool Working under control of the system/li
liControl of shipment gates and transport units in Yard Management module allowed to significantly increase the speed and accuracy of the loading and release of materials./li
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