h2 style=text-align: left;Implementation project for the ‘LM execution’ warehouse management system of the Svoboda cosmetic company/h2
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h6strongWarehouse processes and products in storage/strong/h6
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liAcceptance of raw components and materials/li
liTransfer of raw materials to the production area/li
liAcceptance of finished products from production lines/li
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liStorage of finished products/li
liOrder picking by pieces or boxes/li
liOrder shipment/li
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h6a href=http://tls-russia.ru/wp-content/uploads/2014/08/postanovka-e1412239197691.jpgimg class=alignright wp-image-1780 size-full src=http://tls-russia.ru/wp-content/uploads/2014/08/postanovka-e1412239197691.jpg alt= width=438 height=157 //a/h6
h6strongMain warehouse inventory item groups/strong/h6
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liSolid, liquid and inert raw materials used for the manufacture of packaging materials/li
liGlass containers/li
liLabels, stickers and other printed goods used for product packaging purposes/li
liFinished products/li
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h6strongMain objectives, problem statement/strong/h6
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liExisting WMS only partially controls the acceptance of finished products from the production lines and the traffic between warehouse facilitie/li
liEmployees report using paper documents instead of RF terminals, i.e. the record keeping system receives data with a significant delay/li
liThe record keeping system does not contain information on the shelf lives of the goods stored. Expired products are monitored manually by the warehouse employee./li
liBoth control over the required turnover and selection of commodities with required shelf lives for the order are need attendance resulting in frequent errors and delays./li
liThe incorrectly projected commodity flows within the warehouse complex result in lots of excessive handling operations consuming much human power./li
liThe goods subject to laboratory analysis are “blocked” by means of their isolated storage in a dedicated zone, with special identification labels, which means additional handling and resources consumed/li
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h6strongWMS requirements/strong/h6
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liIntuitive, user-friendly interface/li
liThe record keeping system does not contain information on the shelf lives of the goods stored. Expired products are monitored manually by the warehouse employee/li
liAdapted for various types and categories of products: finished goods, raw materials, packaging, containers, etc./li
liGiven the company’s stringent quality control of the incoming raw materials and finished products, the system should support different product availability statuses/li
liThe transfer of components to the production lines and the receipt of ready products from the production lines should be managed by the syste/li
liWhen moving goods from one warehouse facility to another, the system should generate multi-step tasks: storage cell to source warehouse shipping area, from there to destination warehouse receipt area, from there to destination warehouse cell storage/li
liOrder picking by pallets, boxes and piece managed by the system/li
liAll warehousing operations must be performed using RF terminals/li
liAn option to take some of the stock for shipment subject to the Customer’s residual shelf life requirements/li
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h5strongTLS solution/strong/h5
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liIn-depth review of the warehouse structure, warehousing operations, internal commodity flows, commodity exchange principles. Allowance for specific features of goods storage and handling operations, analysis of the Customer’s wishes to check their implementability in the system. Proposals to optimize warehousing processes, simulation analysis of the future solution./li
liRecommendations for changing the business processes of the warehouse logistics, the functional responsibility of employees, the topology of the warehouse facilities/li
liImplementation of the LMexecution warehouse management system delivered by TLS’s partner a-SIS./li
liConfiguration of integration with the Customer’s accounting system/li
liUploading of initial data and reference information into the system./li
liSetup of the manufacturing order processing method: calculate the number of components required, transfer the raw materials to the production lines, accept the finished products from the production lines/li
liOptimization of the order picking process by setting up special box and piece selection zones, ensuring the compliance with the product shelf life restrictions in these zones/li
liConfiguration of a buffer storage area in the order picking warehouse where the system controls the availability of goods and automatically generates tasks to replenish the stock from other warehouses of the complex as necessary./li
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h5Results/h5
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liThe Customer in now in a position to monitor stock balances in terms of storage cells, product status, or shelf life/li
liThe use of RF terminals ensures reliable real-time information on all the warehousing operations/li
liThe data exchange between the WMS and ERP systems has improved the teamwork of the Customer’s inter-related departments: the accounting office receives reliable operational data, the purchasing office controls the existing stock without additional resources/li
li style=margin-top: 34px;Optimization of goods handling operations inside and between the warehouses has boosted the overall performance, resulting in lower expenses for warehousing operations/li
li style=margin-top: 34px;Much fewer picking errors/li
li style=margin-top: 34px;Keeping records of all the operations in the system has made it possible to control the employees’ performance, to optimize the allocation of resources between the facilities/li
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